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Continuous Copper Vertical Upward Casting Machine 8000mt Yearly Capacity

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Continuous Copper Vertical Upward Casting Machine 8000mt Yearly Capacity

Brand Name : E&V

Model Number : SYJ1617-I3

Place of Origin : China

MOQ : 1set

Supply Ability : 1SET PER MONTH

Delivery Time : 60 DAYS

Packaging Details : standrad packing

color : optional

Yearly Capacity : 8000mt

function : producing copper rod

product : 17mm copper rod

working hour : 7920h

strand NO. : 16

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Continuous Copper Vertical Upward Casting Machine 8000mt Yearly Capacity

Feature

1. The paperless recorder is used and is connected to the manager’s computer. All the temperature records within one month can be checked, through which the controlling of the furnace temperature can be more effective and the rod quality can be increased. (chose when the buyer need)

2. The thickness of the furnace is increased, e.g., the furnace for 5000 type is 1.6 meters which is having a better heating preservation effect.

3. High accuracy and low backlash planetary reducer is used to make the freezing time more accurate, thus to increase the crystallzing quality.

The upcasting line (unit for shot as here below) is used to produce the long and bright oxygen-free copper rod. The induction melting furnace melt the copper cathode into liquid, the liquid keeps off the air by charcoal or graphite flake in case of be oxidation. The holding furnace keeps the copper liquid temperature in 1150℃±10℃, the casting machine crystallizes the copper liquid in crystallizer quickly, then continuously produces copper rod, then the final product will be finished through the double head take up machine and other accessory equipment.

Main Technology Parameter For Copper Rod Up-casting Machine1

Main Technology Parameter For Copper Rod Up-casting Machine2

Main Technology Parameter For Copper Rod Up-casting Machine3

Main Technology Parameter For Copper Rod Up-casting Machine4

2 Unit composition

The unit includes power frequency induction furnace, continuous casting machine, rack of directive wheels, tension device, two-stroke coiler, cooling system, electric system,feeding system and measure temperature system and so on.

3. Consumable list

One year consumable list for SYJ1008-I3(None scope of supply)

No.	Name	Specification	unit	Qty
1	Graphite die	Φ8mm	pcs	5ton / pc
2	Graphite protect sleeve	Φ8mm	pcs	5ton / pc
3	Insulation sleeve	Φ8mm	pcs	5ton / pc
4	Crystallizer	Φ8mm	pcs	250ton / pc
5	Crystallizer inner tube	Φ8mm	pcs	250ton / pc
6	Water jacket		pcs	3pcs/year
7	Coil		pcs	3pcs/year
8	Copper channel		pcs	3pcs/year
9	Quartz sand	Mix sand	ton	5.5ton/year
10	Mold brick		set	1set/year
11	Straight light brick		set	1set/year
12	Wedge-shaped light brick		set	1set/year
13	Fiber board	δ=20mm	case	2box/year
14	Asbestos plate	δ=5mm	case	1box/year
15	Quick connector	DG15	pcs	24pcs/year
16	Fiber glass		coil	150coil/year
17	Hose assembly	1600mm	pcs	10pcs/year
18	Charcoal		kg	5kg/ton
19	Graphite flake	3299	kg	0.5kg/ton

Continuous Copper Vertical Upward Casting Machine 8000mt Yearly Capacity

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Continuous Copper Vertical Upward Casting Machine 8000mt Yearly Capacity

Continuous Copper Vertical Upward Casting Machine 8000mt Yearly Capacity

upward continuous casting machine

Vertical Casting Machine

7920h Vertical Upward Casting Machine

Continuous Copper Vertical Upward Casting Machine 8000mt Yearly Capacity Images

	2000MTΦ8mm→Φ14.4mm		2000MTΦ17mm→Φ30mm	3000MTΦ8mm→Φ14.4mm
Main para-meter	1	Model: SYJ0408-I2	Model: SYJ0417-I2	Model: SYJ0608-I3
	2	Yearly capacity:2000mt	Yearly capacity:2000mt	Yearly capacity:3000mt
	3	Furnace structure:300type two- body furnace(1melting furnace,1 holding furnace)	Furnace structure:300type two- body furnace(1melting furnace,1 holding furnace)	Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace)
	4	Casting strands:4	Casting strands:4	Casting strands:6
	5	Casting rod diameter : Φ8mm→Φ14.4mm	Casting rod diameter : Φ17mm→Φ30mm	Casting rod diameter : Φ8mm→Φ14.4mm
	6	casting speed:0～3000mm/min	casting speed: 0～1000mm/min	casting speed: 0～3000mm/min
	7	annual working time:7920h	annual working time:7920h	annual working time:7920h
	8	Liquid tracking precision:±2mm	Liquid tracking precision:±2mm	Liquid tracking precision:±2mm
	9	Take-up coil standard: φ700mm×φ1500mm×800mm	Take-up coil standard: φ700mm×φ1500mm×800mm	Take-up coil standard: φ700mm×φ1500mm×800mm
	10	Copper melting velocity:260kg/h	Copper melting velocity:260kg/h	Copper melting velocity:380kg/h
	11	Copper melting power consumption:<350kwh/ton	Copper melting power consumption:<350kwh/ton	Copper melting power consumption:<350kwh/ton
	12	Take-up form: frequency automatic adjust	Take-up form: automatic adjust	Take-up form: frequency automatic adjust
	13	Take-up plate driven approach: PLC control, frequency adjust,automatic coiling	Take-up plate driven approach: pushed by copper rod,manual adjusting	Take-up plate driven approach: PLC control, frequency adjust,automatic coiling
	14	Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist	Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist	Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist
	15	Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet	Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet	Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet
	16	Rod clamping method:air clamping	Rod clamping method: manual clamping	Rod clamping method:air clamping
	17	Operation interface:date display,servo motor controlled by touch screen	Operation interface:date display,servo motor controlled by touch screen	Operation interface:date display,servo motor controlled by touch screen
	18	Total power:150KW AC three-phase 380V	Total power:150KW AC three-phase 380V	Total power:200KW AC three-phase 380V

Price		A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)	A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)	A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)

	3000MT Ф17mm→Ф30mm		5000MT Ф8mm→Ф14.4mm	5000MT Ф17mm→Ф30mm
Main Para-meter	1	Model: SYJ0617-I3	Model: SYJ1008-I3	Model: :SYJ1017-I3
	2	Yearly capacity:3000mt	Yearly capacity:5000mt	Yearly capacity:5000mt
	3	Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace)	Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace)	Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace)
	4	Casting strands:6	Casting strands:10	Casting strands:10
	5	Casting rod diameter : Ф17mm→Ф30mm	Casting rod diameter : Ф8mm→Ф14.4mm	Casting rod diameter : Ф17mm→Ф30mm
	6	casting speed:0～1000mm/min	casting speed:0～3000mm/min	casting speed:0～1000mm/min
	7	annual working time:7920h	annual working time:7920h	annual working time:7920h
	8	Liquid tracking precision:±2mm	Liquid tracking precision:±2mm	Liquid tracking precision:±2mm
	9	Take-up coil standard: φ700mm×φ1500mm×800mm	Take-up coil standard: φ700mm×φ1500mm×800mm	Take-up coil standard: φ700mm×φ1500mm×800mm
	10	Copper melting velocity:380kg/h	Copper melting velocity:650kg/h	Copper melting velocity:650kg/h
	11	Copper melting power consumption:<350kwh/ton	Copper melting power consumption:<350kwh/ton	Copper melting power consumption:<350kwh/ton
	12	Take-up form: automatic adjust	Take-up form: frequency automatic adjust	Take-up form: automatic adjust
	13	Take-up plate driven approach: pushed by copper rod,manual adjusting	Take-up plate driven approach: PLC control, frequency adjust,automatic coiling	Take-up plate driven approach: pushed by copper rod,manual adjusting
	14	Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist	Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist	Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist
	15	Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet	Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet	Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet
	16	Rod clamping method:manual clamping	Rod clamping method:air clamping	Rod clamping method: manual clamping
	17	Operation interface:date display,servo motor controlled by touch screen	Operation interface:date display,servo motor controlled by touch screen	Operation interface:date display,servo motor controlled by touch screen
	18	Total power:200KW AC three-phase 380V	Total power:240KW AC three-phase 380V	Total power:240KW AC three-phase 380V

Price		A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)	A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)	A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)

	8000MTФ8mm→Ф14.4mm		8000MTФ17mm→Ф30mm	10000MTФ8mm→Ф14.4mm
Main para-meter	1	Model :SYJ1608-I3	Model :SYJ1617-I3	Model :SYJ2008-I3
	2	Yearly capacity:8000mt	Yearly capacity:8000mt	Yearly capacity:10000mt
	3	Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)	Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)	Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)
	4	Casting strands :16	Casting strands :16	Casting strands :20
	5	Casting diameter: Ф8mm→Ф14.4mm	Casting diameter: Ф17mm→Ф30mm	Casting diameter: Ф8mm→Ф14.4mm
	6	Casting speed:0～3000mm/min	Casting speed :0～1000mm/min	Casting speed:0～3000mm/min
	7	annual working time:7920h	annual working time:7920h	annual working time:7920h
	8	Liquid tracking precision:±2mm	Liquid tracking precision:±2mm	Liquid tracking precision:±2mm
	9	Take-up coil standard: φ700mm×φ1500mm×800mm	Take-up coil standard: φ700mm×φ1500mm×800mm	Take-up coil standard: φ700mm×φ1500mm×800mm
	10	Copper melting velocity:1020kg/h	Copper melting velocity:1020kg/h	Copper melting velocity:1270kg/h
	11	Copper melting power consumption:<350kwh/ton	Copper melting power consumption:<350kwh/ton	Copper melting power consumption:<350kwh/ton
	12	Take-up form: frequency automatic adjust	Take-up form: automatic adjust	Take-up form: frequency automatic adjust
	13	Take-up plate driven approach: PLC control, frequency adjust,automatic coiling	Take-up plate driven approach: pushed by rod, manual adjusting	Take-up plate driven approach: PLC control, frequency adjust,automatic coiling
	14	Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist	Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist	Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist
	15	Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet	Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet	Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet
	16	Rod clamping method: air clamping	Rod clamping method: manual clamping	Rod clamping method: air clamping
	17	Operation interface:date display,servo motor controlled by touch screen	Operation interface:date display,servo motor controlled by touch screen	Operation interface:date display,servo motor controlled by touch screen
	18	Total power:400KW AC three-phase 380V	Total power:400KW AC three-phase 380V	Total power:500KW AC three-phase 380V

Price		A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)	A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)	A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)

	10000MTФ17mm→Ф30mm		12000MTФ8mm→Ф14.4mm	12000MTФ17mm→Ф30mm
Main para-meter	1	Model :SYJ2017-I3	Model :SYJ2408-I3	Model :SYJ2417-I3
	2	Yearly capacity:10000mt	Yearly capacity:12000mt	Yearly capacity:12000mt
	3	Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)	Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)	Furnace structure:500type three- body furnace(2melting furnace,1 holding furnace)
	4	Casting strands:20	Casting strands:24	Casting strands:24
	5	Casting diameter: Ф17mm→Ф30mm	Casting diameter: Ф8mm→Ф14.4mm	Casting diameter: Ф17mm→Ф30mm
	6	Casting speed :0～1000mm/min	Casting speed 0～3000mm/min	Casting speed 0～1000mm/min
	7	annual working time:7920h	annual working time:7920h	annual working time:7920h
	8	Liquid tracking precision:±2mm	Liquid tracking precision:±2mm	Liquid tracking precision:±2mm
	9	Take-up coil standard: φ700mm×φ1500mm×800mm	Take-up coil standard: φ700mm×φ1500mm×800mm	Take-up coil standard: φ700mm×φ1500mm×800mm
	10	Copper melting velocity:1270kg/h	Copper melting velocity:1520kg/h	Copper melting velocity:1520kg/h
	11	Copper melting power consumption:<350kwh/ton	Copper melting power consumption:<350kwh/ton	Copper melting power consumption:<350kwh/ton
	12	Take-up form: automatic adjust	Take-up form: frequency automatic adjust	Take-up form: automatic adjust
	13	Take-up plate driven approach: pushed by rod ,manual adjusting	Take-up plate driven approach: PLC control, frequency adjust,automatic coiling	Take-up plate driven approach: pushed by rod ,manual adjusting
	14	Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist	Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist	Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist
	15	Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet	Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet	Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet
	16	Rod clamping method: manual clamping	Rod clamping method: air clamping	Rod clamping method: manual clamping
	17	Operation interface:date display,servo motor controlled by touch screen	Operation interface:date display,servo motor controlled by touch screen	Operation interface:date display,servo motor controlled by touch screen
	18	Total power:500KW AC three-phase 380V	Total power:600KW AC three-phase 380V	Total power:600KW AC three-phase 380V

price		A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)	A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)	A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)